Post #385: No Free Lunch: The Hidden Costs of EVs

The Hidden Costs

            In his pathbreaking 1971 book, The Closing Circle, Barry Commoner proposed four laws of ecology: Everything is connected to everything else; Everything must go somewhere; Nature knows best; There is no such thing as a free lunch. We are inclined to forget that any technology designed to make life better comes with a cost—not just a monetary cost but also a cost in health, psychology, the environment, or social values. Remember all the promises of nuclear energy? All benefit and no (announced) cost. So it is now with electric vehicles as an antidote to the climate crisis.

EVs require six times the mineral input of an ordinary car. Mainly because of the heavy lithium battery, EV production releases nearly 70 percent more greenhouse gases than are produced in an ordinary car’s manufacture (https://www.theguardian.com/commentisfree/2023/jun/03/electric-vehicles-early-adopter-petrol-car-ev-environment-rowan-atkinson). Lithium and other battery mineral components require extensive mining. The expanding international competition over access to these minerals is not yielding riches for mine workers and landowners, only devastation of local environments, health and safety concerns for miners, and exceptional profits for global corporations and the governments that preside over the mines. (https://www.washingtonpost.com/world/interactive/2023/ev-battery-bauxite-guinea/).

Besides lithium, cobalt, bauxite, and nickel are also crucial for batteries; they are mined in various parts of Africa and Latin America. Hence the international scramble, a familiar story that has played out with fossil fuels extracted from the Middle East, Africa, and Central Asia, to the overwhelming benefit of the oil companies and the repressive governments that invited them in.

Three Cases

Guinea in east Africa, mineral-rich but dirt-poor. Guinea has the world’s largest reserves of bauxite, used to manufacture the aluminum in batteries. 200,000 acres of farmland and 1.1 million acres of natural habitat will be destroyed by bauxite mining, with little compensation from foreign investors. Three international firms dominate mining in Guinea: US-owned Alcoa, British-owned Rio Tinto, and Russian-owned United Company RUSAL. Chinese and Norwegian firms are also involved.

Or take nickel, which is concentrated in Indonesia, where a new Chinese nickel processing technology is producing millions of tons of toxic waste that have to be disposed of on land (https://www.nytimes.com/2023/08/18/business/indonesia-nickel-china-us.html). Coal-fired plants provide the energy for the processing, adding carbon emissions to the environmental disaster (https://www.washingtonpost.com/world/interactive/2023/ev-nickel-refinery-dangers/?itid=hp-top-table-main_p001_f002). For Indonesia’s government, however, processing raw nickel within the country is a major benefit, and China holds the advantage.

In the Democratic Republic of Congo (DRC), the international battle is over cobalt. I’ve covered that battle before (see Post #322, https://melgurtov.com/2021/12/22/post-322-the-battle-over-cobalt/). China is leading the way in the DRC; US corporations are trying to get back in the game. As I wrote in that piece: “The DRC holds most of the world’s cobalt mines.  That means sudden riches for the mining companies and some government officials, but it also means terrible working conditions for miners, exploitation of child labor, and destruction of the environment to make way for the mines.” (On those conditions, see https://www.laprogressive.com/africa/children-mining-cobalt-in-congo). 

China in the Lead

            As a New York Times graphic shows, China dominates the supply chain in all phases of EVs—from mining and processing the key minerals to assembling the battery cells and manufacturing the autos. China has a controlling interest, about 80 percent, in the processing of lithium, manganese, cobalt, nickel, and graphite, as well as the manufacture of battery components (https://www.nytimes.com/interactive/2023/05/16/business/china-ev-battery.html). How to get past China’s chokehold on minerals is the subject of ongoing international discussions that involve the US, the European Union, Japan, Canada, and Australia. In May, at the most recent G7 meetings in Hiroshima, the members agreed to take the first steps toward cooperating on reducing dependence on Chinese supplies. Agreements will not be easy to negotiate or implement, however, for at least two reasons. Making the supply chain more secure—meaning more secure from China—would also require that corporations that normally compete would have to share supplies. Politically, a formidable obstacle is the human rights and environmental policies of the host countries. Working closely with those governments will (and should) arouse criticism, in much the same way that getting in bed with Middle East autocrats has been controversial.

Forming a “critical minerals club,” one of several proposals being considered by the US, the EU, and other countries, leaves open the question of the club’s rules when it comes to labor and environmental standards (https://www.nytimes.com/2023/05/21/business/economy/minerals-electric-cars-batteries.html). As we have seen in various trade agreements, such as NAFTA, imposing those standards raises political problems both within and between the parties.

As for the producing countries, such as Indonesia, high international demand is an invitation to create an OPEC-style cartel so as to gain greater revenue from investing companies. Those countries have every incentive, as the OPEC countries have shown, to discount human rights. As a cartel, OPEC has the power to ensure that human rights and environmental concerns   never feature in pumping and marketing agreements with the major oil companies.

If Not EVs, What?

            EVs are obviously going to be around for a good while. Consumers have spoken; everywhere you turn, EVs comprise a fast-growing proportion of car sales. Governments are cranking up subsidies and tax breaks for manufacturers and buyers. Lithium battery investment and production capacity are likewise growing exponentially. Yet all that effort will be eclipsed before very long. That’s when solid-state batteries replace lithium batteries and hydrogen becomes the fuel of choice. Meantime, gas-powered vehicles remain on the road, far more numerous than EVs and dirtying the air as before.

Perhaps the politically and environmentally correct car strategy is to keep the vehicle you have for as long as you can. If it’s of fairly recent vintage, it should last for decades with proper care. That way, you lower the costs, hidden and well-known, of new car production and old car disposal. Or you move in an entirely different direction: two- and three-wheel electric vehicles. “Globally,” writes David Wallace-Wells, “there are 10 times as many electric scooters, mopeds and motorcycles on the road as true electric cars, accounting already for almost half of all sales of those vehicles and responsible already for eliminating more carbon emissions than all the world’s four-wheel EVs” (New York Times, January 11, 2023).

            Your thoughts? Contribute to the comments section of this blog.

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7 Comments

  1. Dear Mel:

    DAMN; we just bought a Toyota Prius, a plug-in car.
    You’re forgiven, Mike….this time.

  2. Hi Mel,

    Thank you for posting your very timely and important review of EVs as a solution to climate and energy crises. The assumption underlying the EV idea is that we can avoid catastrophe without changing the amount of energy we use or changing our car-oriented daily lives. Some even dream of unlimited energy via fusion or some other yet to be proven and likely to be exploitative technology, thereby recapitulating the patterns of the last two centuries. Envisioning lives that use less generated energy, fewer trips and shorter distances to work and leisure, more use of hand tools that strengthen the body, and more development of local economies with food grown within a few miles or a few yards would give us a better chance of surviving. I would drive a golf cart or a three-wheeler to the market or doctor’s appointments if it were safe to do so on our SW Portland residential streets; but it is not safe when muscle cars with loud exhausts race up and down the streets day and night. (Try opening windows at night to cool your home so that you avoid using an air conditioner? The ‘drag strip’ noise makes resting and sleeping unpleasant with windows open.)
    Relying solely on technological fixes for climate change disasters that preserve our current styles of energy use and motorized movement is likely to fail, as your EV example points out. Quieter, calmer, more local, and more ‘manual’ lives (i.e., walking, bicycles, trikes, hand tools, grocery carts, shorter travel distances, planting trees and shrubs, etc.) will be needed to address climate change problems. Getting rid of fume-spewing 2-cycle gas-powered lawn mowers, leaf blowers would not only help the reduce air and noise pollution – not to mention production of carbon dioxide – but allow cooling vegetation to grow and provide cooling shade for human residences and homes for small creatures. Where are the landscaping maintenance industry standards for promoting vegetative passive shading rather than close trimming so that the area looks pleasing according to some suburban esthetic standard? Where are the government efforts to allow clothes lines to replace the use of electric dryers in the summer? Where are the planners who design energy grids so that existing electrical usage does not spark more wild fires?
    There are so many ways we can improve our lives, and that of our grand children, by living smaller but satisfying lives, using less energy not more, and using fewer natural resources rather than seeking new ways to maintain our market-shaped ideas of a reasonable life through consumption, accumulation of things, and exploitation of earthly resources needed by every other living creature.

    1. Thanks very much, John, for such a clear and insightful response. I think you have captured the key factors that drive us in the direction opposite of where we must be headed. Changing conditioned behavior, not relying on technical fixes, is surely the most sensible way to proceed.

  3. While your points are well taken, you have to look at the whole ecosystem to see the full environmental impact. In terms of emission and waste there is an initial higher price paid to make an EV, but, per a 2021 Reuters article, it takes about 13,500 miles for a Tesla 3 to break even. It’s supposedly 7 mos. now. As for materials, after EVs become the primary vehicles sold, there will be reprocessing that can recycle batteries, motors and other components (see the company Redwood Materials for a good example). And, electric motors will last a lot longer than ICE’s. Keep in mind that ground transportation accounts for ~30% of greenhouse gases. This youTube video gives a good insight into the price we pay for that: https://www.youtube.com/watch?v=1oVrIHcdxjA&t=659s While it glosses over some important topics such as cobalt mining and tire usage, it pretty much hits the nail on the head.

    1. Thanks, Paul, for your excellent comment. Within the cost-benefit parameters you cite, EVs certainly come out ahead. My blog widened the parameters. Best, Mel.

  4. We have two 10 year old cars with 150000 miles. Repairs and updating will cost at least 10 k for each Mechanics cost $100 to $200 an hour,

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